Soft parts, printed to order

Soft parts, printed to the hardness you need.

We partner with companies that want their product made from soft materials. From the first prototype to a manufacturable design, and on to full production when you are ready to scale. No molds needed.

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Your partner from prototype to production

  1. Prototype

    Test your idea in the real material and hardness. If your product is headed to production, your first prototype is on us.

  2. Make it manufacturable

    We refine your design with you until it prints reliably, part after part.

  3. Scale with you

    Start small while you test your product. When demand grows, we grow production with you, up to mass manufacturing.

If it needs to be soft, we can likely make it. For example grips, seals, pads, bumpers, wearables or robot parts, and plenty we haven't thought of yet.

How soft?

Hardness is measured on the Shore scales. Softest on the left, hardest on the right.

6A is softer than a pencil eraser. Tell us the hardness you need, or what the part has to do, and we'll match the material.

The research behind it

ShoreForge prints with pellet-based extrusion, developed and published in peer-reviewed research.

Wu, Chen, Olivares, Kostak, Pedicone, Kendre, Nemitz. “Pellet Printing for Soft Robotic Devices.” Advanced Science. doi:10.1002/advs.202524237

FAQ

What do I need to get started?

A CAD file is ideal. A sketch, a photo of an existing part or a short description works too.

Which file formats do you accept?

STL is easiest. STEP and other common CAD formats work too; just email them.

Which materials do you print?

Soft thermoplastic elastomers, from very soft to firm. Tell us what your part has to do and we'll recommend one.

Is the first prototype really free?

Yes, if your product is headed to production. Tell us about your plans when you ask for a quote.

How many parts can you make?

From a single part to production volumes. We start where you are and scale with you.

What does it cost, and how fast is it?

Every part is different. Your quote includes the price and the lead time.

Can you help with my design?

Yes. We help you get where you want to be, including adapting your design so it prints well in soft materials.

Who owns my design?

You do. We use your files only to make your parts, and we're happy to sign an NDA.

I'm on a FIRST robotics team. Can you help?

Yes. Soft grippers and bumpers are a good fit. Send us your file.

About

ShoreForge was founded by Markus Nemitz, Associate Professor of Mechanical Engineering, Tufts University. He has spent more than a decade printing soft materials, and started ShoreForge to make soft products that molding can't produce and manual manufacturing can't scale.

ShoreForge LLC is independent of Tufts University.

Get a quote

Tell us about your product and where you are with it. A file helps but isn't required.

Thanks. We'll get back to you within a few days.

File too big? Send the form without it, then email it to info@shore-forge.com.